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Rig Parts

Triplex Mud Pump

A1. Power End
Power end features:
Continuous tooth herringbone gear.
The crankshaft is made by alloy steel.
Changeable crosshead guide.
The frame is made of welded steel plate to provide the frame with high strength, good rigidity
and light weight.
The extension rod packing is duplex seal structure to provide the good seal result.
The power end uses the combined lubricating system of forced lubrication and splash lubrication.

A2. Fluid End
Fluid end features:
Each sealing part adopts rigidity compaction and has good high pressure tightness;
Vertical fluid end features good suction performance;
L fluid end features high pressure resistance,convenient for replacing the valve assembly ;
Discharge damper ,shear relief valve and discharge filter are fitted at the discharge outlet.

1. Cylinders
Cylinders are made of forged alloy steel, three cylinders of each pump are interchangeable. At customers’-quest, the cylinder surface may be nickel plated to improve the abrasion resistance.

2. Valve Assembly
The suction valve and the dischange valve for TRF-series mud pumps are interchangeable. TRF-500 mud pump uses API#5 valve. TRF-800 and TRF-1000 mud pumps use API#6 valve. TRF-1300 ,TRF-1600, TRF-1600Land TRF-1600HL mud pumps use API#7 valve. TRF-2200Land TRF-2200HL mud pumps use API#8 valve .

3. Liners
Bi-metal liners are used. The sleeve is made of wear-resistant cast iron,liners feature wear resistance, corrosion resistance.
TRF-1600HL and TRF-2200HL mud pumps can choose ceramic liners in order to improve service life.

4. Pistons and Piston Rods
They are slide fitted, sealed with rubber seal ring and finally fastened with lock nuts to prevent the piston from looseness and to play a role in sealing.

5.  Plunger
Fluid end, liners, pistons, valves, valve seats, valve springs, seal rings and gasket ,valve cover and cylinder head of fluid end assembly for TRF-800 and TRF-1000 mud pumps are interchangeable.
Fluid end assemblies of TRF-1300 and TRF-1600 mud pump are interchangeable. Fluid end assemblies of  TRF-1300HL and TRF-1600HL mud pump are interchangeable, too.

A3.Spraying System
The spraying system consists mainly of spray pump, cooling water box, and spray pipe, the function is to cool and flush liners and pistons to improve their service life.
The centrifugal spray pump can be driven by a sheave mounted on the input shaft extension end or a separate motor and cooled and lubricated by water.
The spray pipe is mounted on the coupling between the extension rod and the piston rod and can reciprocate with the piston. Nozzles is near the piston end so that the lubricating-cooling fluid can rinse the contact surface between the piston and liner all the time. The durable fixed spray pipe may be used, too. 

A4.Lubricating System
The power end uses the combined lubricating system of forced lubrication ad splash lubrication. The pressure oil is conveyed through lubricating pipeline, crosshead, Intermediate rod and all bearings by a gear oil pump within the oil box to realize the forced lubrication. The working condition of the gear oil pump may be understood from the pressure gauge behind the frame.

A5.Charging System
To prevent the air lock occurring for low pump inlet pressure, every mud pump is furnished with a complete charging system. It consists of charging pump, pump base, butterfly valve and corresponding manifold. Mounted on the suction manifold of the mud pump, the charging pump is driven by the special purpose motor or the input shaft of the mud pump through V-belts to reduce the power consumption.

Technical specifications and parameters

Model

TRF-500

TRF-800

TRF-1000

TRF-1300

Type

TTriplex single 
acting piston

Triplex single
acting piston

Triplex single
 acting piston

Triplex single 
acting piston

   Max.Liner      size×stroke

170×191mm

6 3/4″×7.5″

170×229mm
6 3/4″×9″

170×254mm
6 3/4″×10″

180×305mm
7″×12″

Strokes Rating

165 r/min

150 r/min

140 r/min

120 r/min

Power Rating

373kW (500HP)

597kW (800HP)

746kW (1000HP)

969kW (1300HP)

Gear type

herringbone gear

herringbone gear

herringbone gear

herringbone gear

Gear ratio

4.286:1

4.185:1

4.207:1

4.206:1

Lubricating

Forced and splashing

Forced and splashing

Forced and splashing

Forced and splashing

Suction Inlet Flange

8″Flange (203mm Approx

10″Flange254mm Approx

12″Flange305mm Approx

12″Flange305mm Approx

Discharge Outlet Flange

4″Flnge, 5000psi

5″Flnge, 5000 psi

5″Flnge, 5000 psi

5″Flnge, 5000 psi

Pinion Shaft Dia.

139.7mm5 1/2″

177.8mm7″

196.9mm7 3/4″

215.9mm8 1/2″

Key

31.75×31.75mm
(1-1/4″×1 1/4″)

44.45×44.45mm
(1 3/4″×1 3/4″)

50.8×50.8mm
(2″×2″)

50.8×50.8mm
(2″×2″)

Valve Pots

Valve-Over-ValveAPI #5

Valve-Over-ValveAPI #6

Valve-Over-ValveAPI #6

Valve-Over-ValveAPI #7

Approx Weight

9770kg (21540lb)

14500kg (31970lb)

18790kg (41420lb)

24572kg (54170lb)

 

 

Crown block

    Sheave grooves are heat hardened to provide good abrasion resistance and long service life.
    Rope bar and rope barrier are provided to prevent the wire rope from crossing or tailing out

    of the sheave grooves.
    Wooden buffer is provided lifting frame for maintaining sheaves. Optional sand sheaves and

    auxiliary sheaves Assay are provided if customer requires.
    Crown block sheaves are interchangeable with its matched traveling block sheaves.



Main technical specification for Crown Block

Model

TRC90

TRC158

TRC170

TRC225

TRC315

TRC450

Max. Load, kN

900 (200000)

1580 (351111)

1700 (37400)

2250 (500000)

3150 (700000)

4500 (1000000)

Drilling line size mm(in)

26 (1)

29 (1 1/8)

29 (1 1/8)

32 (1 1/4)

35 (1 3/8)

38 (1 1/2)

Sheaves O.D, mm (in)

762 (30)

915 (36)

1005 (40)

1120 (44)

1270 (50)

1524 (60)

Number of sheaves

5

6

6

6

7

7

Overall dimensions

 

Length, mm(in)

2580 (101 9/16)

2220 (87 7/16)

2620 (103 5/32)

2667 (105)

3192 (125 11/16)

3410 (134 1/4)

Width, mm(in)

2076 (81 3/4)

2144 (84 7/16)

2203 (86 3/4)

2709 (107)

2783 (110)

2753 (108 3/8)

Height, mm(in)

1578 (62 1/8)

1813 (71 3/8)

1712 (67 )

2469 (97)

2350 (92 1/2)

2420 (95 3/8)

Weightkg (1bs)

3000 (6614)

3603 (7943)

3825 (8433)

6500 (14330)

8500 (18739)

11105 (95 1/4)


Model

TRC585

TRC675

TRC675H

TRC900

Max. Load, kN

5850 (1300000)

6750 (1500000)

6750 (1500000)

9000 (2000000)

Drilling line size mm(in)

38 (1 1/2)

45 (1 3/4)

38 (1 1/2)

48 (1 7/8)

Sheaves O.D, mm (in)

1524 (60)

1524 (60)

1524 (60)

1829 (72)

Number of sheaves

7

8

8

8

Overall dimensions

Length, mm(in)

3625 (142 3/4)

4650 (183)

5180 (203 15/16)

4217 (166)

Width, mm(in)

2832 (111 1/2)

3340 (131 1/2)

3642 (143 3/8)

3606 (142)

Height, mm(in)

2580 (101 5/8)

2702 (106 3/8)

2904 (114 3/8)

3146 (123 7/8)

Weight kg (1bs)

11310 (24934)

13750 (30314)

19700 (43431)

19150 (42219)

 

 

 Rotary Table

The rotary table is designed and manufactured in accordance with API 7K and other related technical standards. The rotary table has a good loading capacity with stable rotation The rotary table can be lubricated well and locked safely, and is convenient for maintenance.


 



Main technical specification for Rotary Table      

Model

TRS70

TRS110

TRS135

TRS160

TRS225

Max static loads (lbs)

151000

252000

300000

359000

337000

The working load of the main bearing per 100r/min (lbs)

67000

101000

224000

269000

337000

The centerline and vertical line inclination of the gooseneck pipe

15°

15°

15°

15°

15°

Thread of the gooseneck pipe

2 3/8TBG

4 1/2”DP

4 1/2TBG

4 1/2TBG

4 1/2TBG

Thread of the lower end of the connection

3 1/2REG LH

4 1/2REGLH

6 5/8REG LH

6 5/8REG LH

6 5/8REG LH

Max working pressure (psi)

2100

3000

3000

5000

5000

Diameter of the center pipe (in)

2

2 1/2

3

3

3

Overall dimension (in)

67×18×12

64×11×20

89×27×29

95×27×28

102×31×26

Weight (lbs)

600

740

2100

2200

2900


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